Interpretation of results – Linear barcode verification

This section will give you an understanding of the factors involved in ISO/IEC linear barcode verification, so that you can understand the verifier results.

The importance of verification
How easily a barcode can be read depends upon how well the code has been printed, and on certain parameters of the scanner. Specifications lay down the ideal dimensions and suggest methods of production, but it is not always possible to adhere to the ideal conditions.

In practice, barcodes can be produced that are not perfect, and they may or may not scan successfully. In addition there are other problems that can occur in the printing or production process which may contribute to the difficulty of scanning. So how can the chances of a code scanning be assessed?

Verification equipment has been around for some years to assess the dimensional accuracy of printed codes and to give an indication of how easily a barcode can be scanned.

The ISO/IEC verification standards

The ISO/IEC linear barcode verification parameters

Reflectance margin
This is the value of the least reflectance difference of a bar of space from the global threshold. If this value is less than 5%, when measured as a percentage of the symbol contrast, there is a possibility that the symbol is close to failing because the edges of the bars and spaces cannot be determined. If it fails, the symbol will score 0.0 or F for decode. This parameter is not graded, but some verifiers may provide a warning if reflectance margin fails to less than 5%.

Calculating the final grade
The lowest grade (of the seven different parameters) from each scan is averaged to produce the overall grade.  As the scans are taken at different heights through the barcode the final grade will give a good indication of whether a barcode will or will not scan.

Aperture
Finally there is an important factor to consider concerning the reading head. In most scanning situations an appropriate scanner will have been selected for the size of bars and spaces in the code, and the ISO/IEC method takes this into account. For instances where very narrow bars and spaces exist in the barcode, a special high resolution scanner will be needed, and it makes sense to verify the code with this in mind. Conversely when a barcode is going to be used that has very wide bars and spaces, a much lower resolution scanner can be used, ensuring that fine details, such as very small holes or extra specks of ink, do not affect the results unnecessarily.

This situation is exactly what we see when codes are printed on fibreboard outer cases. Here ink coverage is often not perfect, and holes or ink spots may exist that do not affect the scanning because a low resolution scanner is used.

Aperture sizes

The ISO/IEC standards specify that the size of a verifier’s measuring aperture should be chosen to match the size of the bars in the printed code.

Aperture sizes are often quoted in units of 1/1000 of an inch. This unit is sometimes referred to as a ‘mil’. Note that this is not the same as a millimetre.

The grade for a barcode should ideally state the aperture used for the verification and the wavelength of light being used by the verifier, like this 3.7/06/600, where 3.7 (A) is the measured grade, 06 the aperture reference number, and 660 the wavelength in nanometers.  The aperture reference number is equal to the diameter of the aperture measured in mils.

The Axicon 6015 will choose the correct aperture for most applications automatically, but the user can choose whether the EAN/UPC barcode will be scanned only at the retail point of sale, or in general distribution. If the verifier cannot use the correct recommended aperture it will select the closest available, and the Summary window will show a warning, along with both the used and recommended apertures.

Fractional grading

18 December 2017

New software updates introduce fractional grading for barcode parameters. The latest software updates, available free of charge from our downloads page, will ensure that your verifier is compliant with the latest version of the ISO/IEC standard for measuring barcode print quality.

Installing the new software is straightforward, and it will result in more accurate grading of your barcodes. Updates are available for the 6000, 6500, 7000, and 15000 range verifiers.

ISO/IEC Grade

ANSI Grade

3.5 - 4.0

A

2.5 - 3.4

B

1.5 - 2.4

C

0.5 - 1.4

D

0 - 0.4

F

Symbol Contrast Percentage value

ISO/IEC Grade

≥ 70%

4.0

55% to 69%

3.0 - 3.9

40% to 54%

2.0 - 2.9

20% to 39%

1.0 - 1.9

15% to 19%

0.1 - 0.9

< 15%

0.0

Modulation Percentage value

ISO/IEC Grade

≥ 70%

4.0

60% to 69%

3.0 - 3.9

50% to 59%

2.0 - 2.9

40% to 49%

1.0 - 1.9

30% to 39%

0.1 - 0.9

< 30%

0.0

Defects Percentage value

ISO/IEC Grade

≤ 15%

4.0

16% to 20%

3.0 - 3.9

21% to 25%

2.0 - 2.9

26% to 30%

1.0 - 1.9

> 30%

0.0

Decodability Percentage value

ISO/IEC Grade

≥ 62%

4.0

50% to 61%

3.0 - 3.9

37% to 49%

2.0 - 2.9

25% to 36%

1.0 - 1.9

20% to 24%

0.1 - 0.9

< 20%

0.0